RESTORED 1130 POWER RAIL LEVEL LEADING TO NEW SYMPTOMS
When working on the disk drive attempting to make the adjustments for seek behavior, I checked the voltage at a pin that the Field Engineeering Maintenance Manual (FEMM) suggested be tested. The expected level was 8V but I found it at 6.2V. I verified the incoming power rails - +3V, -3V and +6V - only to find that the last was only at 5V.
I adjusted the linear voltage regulator in the 1130 to get the rail back to +6V. Once that was done, I powered up while watching the same pin on the disk drive. I saw the voltage start near 8V and slowly decline to just over 6V. I had made quite a few changes to two potentiometers on the disk drive circuitry trying to follow the adjustment procedure in the FEMM, so that might be the cause.
I spun up the drive, with the cable from the 1130 logic disconnected, so that I could use the manual movement switches on the rear of the drive. However, when the drive went ready, the arm stayed at cylinder 0 and it would not move when I used the manual movement switches.
I manually released the detent that holds the arm in position. These are solenoid operated chisel shaped teeth that fit into V shaped notches in a rack that moves with the disk arm. There is a detent for even cylinder numbers and another for odd cylinder numbers. The rack has notches for each cylinder - spaced 10 mil (.01") apart.
Holding the even detent out of the notch for cylinder zero, I tried to slide the arm outward but I felt that the voice coil magnet was strongly energized pulling the arm back to the home or cylinder 0 position. That should not be. The voice coil should only energize to move the arm during a seek operation, taking either one (10 mil) or two steps (20 mil distance).
One of the adjustments I had previously tried to adjust is called the dead band - it determines how much of a drive signal level is needed to start the arm accelerating or decelerating. Set too low and the circuit could oscillate with small random fluctuations in drive current. I set it much higher just to be safe, but the coil remained pulled at full force to the rear.
The other adjustment is the dynamic balance of the tachometer amplifier. A tachometer attached to the arm produces pulses as the arm moves - the faster they arrive the higher the output from the amplifier. However, it should be set so that a net zero voltage is produced when the arm is not moving. Nothing I did to the pot for this setting would move the net voltage off of zero, however, that doesn't make sense. It is possible that the amplifier is producing a strong movement signal.
Still, the movement signal should be gated by the logic circuitry on the disk drive so that it only attempts to move in two cases - either it gets a movement signal from the 1130/manual switches, or it is doing its initial power-on reversal to ensure the arm is always at the home cylinder as it powers up.
The two sides of the voice coil are driven by a power amplifier which gets its drive signals from the card where I was adjusting potentiometers. It is designed to put 48V across the coil in one of two directions, depending on whether we want to move to higher cylinder numbers or back towards 0. A quick check of the voltages on two of the drive control signals showed them at about 2V and about 5V. That is not a valid combination of voltages so I have some debugging to do. The drive previously worked until I began with the adjustments, but some part may have failed.
I ran out of the short window I had at the shop, since I had somewhere to be. I will be collecting information and building a debugging strategy to figure out what is failing to cause the arm to be retracting strongly.













